Cracking Plant НП/КИ
1. High capacity
for its sizes
2. Ability to be
maintained by coal and coke
3. Ability to work
being heated with produced gas
4. Low power
consumption (around 2,5 kW)
5. Small size
heavy oil products into lighter distillates
is thermal decomposition, sometimes with catalysis, of a complex
substance, especially the breaking of petroleum molecules into shorter
molecules to extract low-boiling fractions. This process is used to obtain
basic component parts of high-octane gasoline, gasoil (components of marine
fuel oil, turbine and furnace oil), gasoline fractions, jet fuel and diesel,
hydrocarbon oil. Cracking is accompanied with rupture of С—С bonds
and production of free radicals or carbanions. Simultaneously with bond
rupture, dehydrogenation, isomerization, polymerization and condensation of
intermediate and initial substances take place. As the result of the last two
processes, so called cracking residue (fraction with boiling temperature over
350 °C) is formed as well as petroleum coke.
Materials to process
oil, used oils and heavy petroleum fractions
liquid (furnace oil)
Cube Evaporator НП/КИ of the
Prometheus trade mark is a semi-automatic continuous plant designed for
obtaining light petroleum products from any liquid oil materials
Modularity of the plant (to increase the capacity one needs to buy just another
accurate fraction separation
Ability to separate any kind of oil materials
Simplicity of usage and service (serving one module does not demand stopping
the whole process, other modules can keep operating)
Ability to be placed in 40 foot containers
mixtures of various fraction petrochemicals to obtain different fuels
Prometheus CubeEvaporator НП/КИ
Heating unit ПГ1000 (2000)
Universal burner УГ-2000
materail tank (cold-proof)
4. Condensationbox КИ-25
There are 3 types of final products at the outlet:
gasoline, kerosene and raw oil.
indicators of final commercial products and material balance depend on raw
materials fractional content and temperature modes of distillation and
cracking set on the dashboard of the Cube Evaporator.
It is possible to get different fuels with additional
distillation and extraction of fractions which get vaporized under certain
temperature modes: to 200°C — kerosen, to 280°C — light oil, to 350°C — heavy and light oils .
Complies with the world standard distilled oil ГОСТ
of raw materials - 1-30 tons per day (depends on the model).
Electric power - up to 10 kW.
Voltage - 380 V.
Current frequency - 50 Hz.
Plant weight - 3000-10000 kg (depends on themodel).
Plant height - 2,2 m.
Climate category - moderately cold, placed under canopy or indoors with
open air conditions (УХЛ
2 ГОСТ 15150-69)
Placement category - in the open air (1 поГОСТ 15150)
reactor box is made of heat-resistant steel.
Distillation (lat. distillatio - dripping)
is separation of liquid mixtures into different fraction contents. It is based
on the difference in contents of liquid and vapor going out of it. It is
implemented by partly vaporized liquid and subsequent vapor condensation. The
extracted fraction (distillate) is enriched with more fugacious
(low-boiling) components, and the left liquid (cube residue) with less
fugacious ones (high-boiling). Purifying of substances by distillation is based
on the fact that when liquid is evaporated vapor usually differs in its
content: it gets enriched with low-boiling components. That’s why it is
possible to remove low-boiling impurities or, on the contrary, to distil the
base substance leaving high-boiling impurities in the distiller. This explains
the widespread use of distillation in the production of pure substances.
ANALİZ ÇİZELGELERİ (analysis charts)
YAĞ SINIFI :SAE
TURBO DİZEL EXTRA
Yoğunluk 15 0C gr/ml
ASTM D 4052
Viskozite 100 O C CST
ASTM D 445
ASTM D 2270
Akma Noktası, 0 C
ASTM D 97
Alevlenme Noktası , 0 C
ASTM D 92
Su (PPM) Değeri
ASTM D 6304-04-(B)
Silisyum (PPM) Değeri
ASTM D 6595
TBN mg KOH/gr
ASTM D 2896
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